We tried all the old versions in a previous ventures, we specialized in flipping houses with poor Energy Performance Certificates (EPCs), focusing on modernizing and improving their energy efficiency. For extensions, we frequently utilized Structural Insulated Panels (SIPs) due to their ease of construction and adaptability. By crafting our own panels—two sheets of oriented strand board (OSB) bonded with Gorilla Glue—we created a straightforward, cost-effective solution that was manageable for small-scale builders.

Through experimentation, we identified key areas for improvement in the traditional SIP system. While insulation materials provide excellent compressive strength, their tensile strength is often inadequate. Initially, we used epoxy resin exclusively to address this weakness, but our approach evolved when we observed that products like JACKOBOARD and other wet room systems incorporated fiberglass mesh for reinforcement. Inspired by this, we integrated renderer's fiberglass mesh into our panels. This enhancement significantly improved the tensile strength while maintaining drill ability and paint ability, making the panels more versatile for various applications.

To achieve strong, durable joints, we applied Knauf Jointing Compound along the edges of the panels, a method borrowed from wet room construction. Over time, we discovered that Sticky PU Adhesive offered a more affordable and effective alternative. In addition to its superior insulating properties, this adhesive proved to be a reliable jointing compound, though slightly less dense than traditional jointing materials.

By combining these methods, we developed a SIP system that was not only strong and thermally efficient but also user-friendly and cost-effective. The integration of fiberglass mesh, paired with high-performance adhesives, allowed for enhanced durability, ease of installation, and adaptability to different finishing requirements.

This innovative approach to SIP construction demonstrates the potential for significant performance improvements using accessible materials and techniques. It also highlights the value of practical experimentation in developing systems that balance efficiency, affordability, and sustainability.